Illumination optical system and exposure apparatus having the same

ABSTRACT

An illumination optical system for illuminating an object surface using light from a light source, the illumination optical system includes, a first optical system that includes a movable unit that is movable along an optical axis, said first optical system guiding the light to the object surface and varying an irradiation area on a certain plane, and a second optical system that can be located on and removed from an optical path of said first optical system, the second optical system varies, when located on the optical path of said first optical system, the irradiation area on the certain plane in cooperation with said first optical system, while maintaining a shape of a light intensity distribution on the certain plane, relative to the irradiation area irradiated only by said first optical system.

BACKGROUND OF THE INVENTION

The present invention relates generally to an illumination opticalsystem, and more particularly to an illumination optical system forilluminating a reticle (or a mask) which forms a pattern, in an exposureapparatus used in a photolithography process for fabricatingsemiconductor devices, liquid crystal display devices, image pick-updevices (CCD, and the like), thin-film magnetic heads, and the like.

The photolithography technology for manufacturing fine semiconductordevices, such as LSIs and very large scale integrations, hasconventionally employed a reduction projection exposure apparatus thatuses a projection optical system to project and transfer a circuitpattern formed on a reticle onto a wafer, etc. As the recent improvedpackaging density of the semiconductor devices requires finer patterns,the exposure apparatus needs to improve the resolution (to correspond tothe fine processing).

The improved resolution of the exposure apparatus generally requiresoptimizations of both the numerical aperture (“NA”) of the projectionoptical system and the NA of the illumination optical system.Concretely, the illumination optical system optimizes the resolution andthe contrast for a certain circuit pattern by adjusting a value of thecoherence factor σ that corresponds to a ratio between the NA of theprojection optical system and the NA of the illumination optical system.For example, an illumination optical system proposed in JapaneseLaid-Open Patent Application No. 2002-217085 (corresponding to publishedUnited States Application No. 2002/109108) typically has a σconsecutively variable optical system that can continuously change a σvalue.

FIG. 20 is a simplified optical-path diagram of a σ variable opticalsystem 1000. The a variable optical system 1000 has, in order from anexit side of a columnar glass HCD that has section shape of hexagon, anaperture stop 1010, a parallel plate 1020, a first lens unit 1100 thathas a convex lenses 1110 and 1120, a second lens unit 1200 that has aconcave lens 1210, a third lens unit 1300 that has convex lenses 1310and 1320, and a fourth lens unit 1400 that has a concave lens 1410 and aconvex lens 1420.

The σ variable optical system 1000 can continuously change a size of anirradiated area (illumination area) L or a value of a by moving theconcave lens 1210 in the second lens unit 1200 in the direction of arrowA along the optical axis, and by moving the convex lenses 1310 and 1320as one member in the third lens unit 1300 in the direction of arrow Balong the optical axis. FIG. 20A shows the minimum σ state thatminimizes the irradiated area L, FIG. 20B shows the maximum σ state thatmaximizes the irradiated area L, and FIG. 20C shows the intermediatestate in which the irradiated area L is between the minimum σ state andthe maximum σ state.

The σ variable optical system 1000 of the configuration shown in FIG. 20forms a re-condensing position ACP between the second lens unit 1200 andthe third lens unit 1300 that are movable units, for the light emittedfrom a secondary light source position TLP that is a condensing positionof the light irradiated from a light source. The re-condensing positionACP becomes the closest to the lens in the second lens unit 1200 or thethird lens unit 1300, in the maximum σ state shown in FIG. 20C.

The high light energy density at the re-condensing position causesdeteriorations in the internal transmittance of an optical material thatcomposes the lens, and anti-reflection coatings applied onto the lenssurfaces. In other words, the re-condensing position located near thelens would damage the lens, deteriorate its light intensity, anddecrease the throughput of the exposure apparatus.

The illumination optical system of FIG. 20 arranges the re-condensingposition between the movable units, as the above-mentioned, and hasrestrictions that it cannot expand a zooming range at a side of the highmagnifying power of the σ variable optical system or a large σ side soas to prevent damages of the lens. Therefore, the illumination opticalsystem may not possibly obtain the optimized σ or achieve the desiredresolution for some circuit patterns.

BRIEF SUMMARY OF THE INVENTION

Accordingly, it is an exemplary object of the present invention toprovide an illumination optical system and an exposure apparatus havingthe same that prevent the reduced throughput due to the deterioratedlight intensity, expand the zooming range, and provide the high-qualityexposure.

An illumination optical system of one aspect according to the presentinvention for illuminating an object surface using light from a lightsource, said illumination optical system includes a first optical systemthat includes a movable unit that is movable along an optical axis, saidfirst optical system guiding the light to the object surface and varyingan irradiation area on a certain plane, and a second optical system thatcan be located on and removed from an optical path of said first opticalsystem, the second optical system varies, when located on the opticalpath of said first optical system, the irradiation area on the certainplane in cooperation with said first optical system, while maintaining ashape of a light intensity distribution on the certain plane, relativeto the irradiation area irradiated only by said first optical system.

An illumination optical system of another aspect according to thepresent invention for illuminating an object surface using light from alight source, said illumination optical system includes a first opticalsystem for guiding the light to the object surface and varying anirradiation area on a certain plane, and a second optical system thatcan be located on and removed from an optical path of said first opticalsystem, a range of the variable irradiation area when said secondoptical system is located on the optical path is different from thatwhen said second optical system is removed from the optical path.

An illumination optical system of another aspect according to thepresent invention for illuminating an object surface using light from alight source, said illumination optical system includes a first opticalsystem that has a movable unit that is movable along an optical axis,said first optical system guiding the light to the object surface, and asecond optical system that can be located on and removed from an opticalpath of said first optical system, a distance between a position forcondensing the light from the light source and the movable unit becomeslonger when said second optical system that has been removed from theoptical path is located on the optical path.

An illumination optical system of another aspect according to thepresent invention for illuminating an object surface using light from alight source, said illumination optical system includes a first opticalsystem that has a movable unit that is movable along an optical axis,said first optical system guiding the light to the object surface, and asecond optical system that can be located on and removed from an opticalpath of said first optical system, a position for condensing the lightfrom the light source moves across the movable unit when said secondoptical system that has been removed from the optical path is located onthe optical path.

An illumination optical system of another aspect according to thepresent invention for illuminating an object surface using light from alight source, said illumination optical system includes a first opticalelement that is movable along an optical axis, and a second opticalelement that can be located on and removed from an optical path, adistance between a position for condensing the light from the lightsource and the first optical element becomes longer when said secondoptical system that has been removed from the optical path is located onthe optical path.

An illumination optical system of another aspect according to thepresent invention for illuminating an object surface using light from alight source, said illumination optical system includes a first opticalelement that is movable along an optical axis, and a second opticalelement that can be located on and removed from an optical path, aposition for condensing the light from the light source moves across thefirst optical element when said second optical system that has beenremoved from the optical path is located on the optical path.

An exposure apparatus of another aspect according to the presentinvention includes an illumination optical system for illuminating areticle using light from a light source, and a projection optical systemfor projecting a pattern of the reticle onto an object, the illuminationoptical system includes a first optical system that includes a movableunit that is movable along an optical axis, said first optical systemguiding the light to the reticle and varying an irradiation area on acertain plane; and a second optical system that can be located on andremoved from an optical path of said first optical system, the secondoptical system varies, when located on the optical path of said firstoptical system, the irradiation area on the certain plane in cooperationwith said first optical system, while maintaining a shape of a lightintensity distribution on the certain plane, relative to the irradiationarea irradiated only by said first optical system.

An exposure apparatus of another aspect according to the presentinvention includes an illumination optical system for illuminating areticle using light from a light source, and a projection optical systemfor projecting a pattern of the reticle onto an object, the illuminationoptical system includes a first optical system for guiding the light tothe reticle and varying an irradiation area on a certain plane, and asecond optical system that can be located on and removed from an opticalpath of said first optical system, a range of the variable irradiationarea when said second optical system is located on the optical path isdifferent from that when said second optical system is removed from theoptical path.

An exposure apparatus of another aspect according to the presentinvention includes an illumination optical system for illuminating areticle using light from a light source, and a projection optical systemfor projecting a pattern of the reticle onto an object, the illuminationoptical system includes a first optical system that has a movable unitthat is movable along an optical axis, said first optical system guidingthe light to the reticle, and a second optical system that can belocated on and removed from an optical path of said first opticalsystem, a distance between a position for condensing the light from thelight source and the movable unit becomes longer when said secondoptical system that has been removed from the optical path is located onthe optical path.

An exposure apparatus of another aspect according to the presentinvention includes an illumination optical system for illuminating areticle using light from a light source, and a projection optical systemfor projecting a pattern of the reticle onto an object, the illuminationoptical system includes a first optical system that has a movable unitthat is movable along an optical axis, said first optical system guidingthe light to the reticle, and a second optical system that can belocated on and removed from an optical path of said first opticalsystem, a position for condensing the light from the light source movesacross the movable unit when said second optical system that has beenremoved from the optical path is located on the optical path.

An exposure apparatus of another aspect according to the presentinvention includes an illumination optical system for illuminating areticle using light from a light source, and a projection optical systemfor projecting a pattern of the reticle onto an object, the illuminationoptical system includes a first optical element that is movable along anoptical axis, and a second optical element that can be located on andremoved from an optical path, a distance between a position forcondensing the light from the light source and the first optical elementbecomes longer when said second optical system that has been removedfrom the optical path is located on the optical path.

An exposure apparatus of another aspect according to the presentinvention includes an illumination optical system for illuminating areticle using light from a light source, and a projection optical systemfor projecting a pattern of the reticle onto an object, the illuminationoptical system includes a first optical element that is movable along anoptical axis, and a second optical element that can be located on andremoved from an optical path, a position for condensing the light fromthe light source moves across the first optical element when said secondoptical system that has been removed from the optical path is located onthe optical path.

An exposure apparatus of another aspect according to the presentinvention includes an illumination optical system for illuminating areticle using light from a light source, and a projection optical systemfor projecting a pattern of the reticle onto an object, said projectionoptical system having a numerical aperture of 0.8 or higher, theillumination optical system has a σ variable optical system for varyinga coherence factor σ between from 0.2 to 1.0, a coherence factor σ beinga ratio between the numerical aperture of the projection optical systemand the numerical aperture of the illumination optical system.

A device fabrication method of another aspect according to the presentinvention includes the steps of exposing an object using an exposureapparatus, and performing a development process for the object exposed,the exposure apparatus includes an illumination optical system forilluminating a reticle using light from a light source, and a projectionoptical system for projecting a pattern of the reticle onto the object,the illumination optical system includes a first optical system thatincludes a movable unit that is movable along an optical axis, saidfirst optical system guiding the light to the reticle and varying anirradiation area on a certain plane, and a second optical system thatcan be located on and removed from an optical path of said first opticalsystem, the second optical system varies, when located on the opticalpath of said first optical system, the irradiation area on the certainplane in cooperation with said first optical system, while maintaining ashape of a light intensity distribution on the certain plane, relativeto the irradiation area irradiated only by said first optical system.

A device fabrication method of another aspect according to the presentinvention includes the steps of exposing an object using an exposureapparatus, and performing a development process for the object exposed,the exposure apparatus includes an illumination optical system forilluminating a reticle using light from a light source, and a projectionoptical system for projecting a pattern of the reticle onto the object,the illumination optical system includes a first optical system forguiding the light to the reticle and varying an irradiation area on acertain plane, and a second optical system that can be located on andremoved from an optical path of said first optical system, a range ofthe variable irradiation area when said second optical system is locatedon the optical path is different from that when said second opticalsystem is removed from the optical path.

A device fabrication method of another aspect according to the presentinvention includes the steps of exposing an object using an exposureapparatus, and performing a development process for the object exposed,the exposure apparatus includes an illumination optical system forilluminating a reticle using light from a light source, and a projectionoptical system for projecting a pattern of the reticle onto the object,the illumination optical system includes a first optical system that hasa movable unit that is movable along an optical axis, said first opticalsystem guiding the light to the reticle, and a second optical systemthat can be located on and removed from an optical path of said firstoptical system, a distance between a position for condensing the lightfrom the light source and the movable unit becomes longer when saidsecond optical system that has been removed from the optical path islocated on the optical path.

A device fabrication method of another aspect according to the presentinvention includes the steps of exposing an object using an exposureapparatus, and performing a development process for the object exposed,the exposure apparatus includes an illumination optical system forilluminating a reticle using light from a light source, and a projectionoptical system for projecting a pattern of the reticle onto the object,the illumination optical system includes a first optical system that hasa movable unit that is movable along an optical axis, said first opticalsystem guiding the light to the reticle, and a second optical systemthat can be located on and removed from an optical path of said firstoptical system, a position for condensing the light from the lightsource moves across the movable unit when said second optical systemthat has been removed from the optical path is located on the opticalpath.

A device fabrication method of another aspect according to the presentinvention includes the steps of exposing an object using an exposureapparatus, and performing a development process for the object exposed,the exposure apparatus includes an illumination optical system forilluminating a reticle using light from a light source, and a projectionoptical system for projecting a pattern of the reticle onto the object,the illumination optical system includes a first optical element that ismovable along an optical axis, and a second optical element that can belocated on and removed from an optical path, a distance between aposition for condensing the light from the light source and the firstoptical element becomes longer when said second optical system that hasbeen removed from the optical path is located on the optical path.

A device fabrication method of another aspect according to the presentinvention includes the steps of exposing an object using an exposureapparatus, and performing a development process for the object exposed,the exposure apparatus includes an illumination optical system forilluminating a reticle using light from a light source, and a projectionoptical system for projecting a pattern of the reticle onto the object,the illumination optical system includes a first optical element that ismovable along an optical axis, and a second optical element that can belocated on and removed from an optical path, a position for condensingthe light from the light source moves across the first optical elementwhen said second optical system that has been removed from the opticalpath is located on the optical path.

A device fabrication method of another aspect according to the presentinvention includes the steps of exposing an object using an exposureapparatus, and performing a development process for the object exposed,the exposure apparatus includes an illumination optical system forilluminating a reticle using light from a light source, and a projectionoptical system for projecting a pattern of the reticle onto an object,said projection optical system having a numerical aperture of 0.8 orhigher, the illumination optical system has a σ variable optical systemfor varying a coherence factor σ between from 0.2 to 1.0, a coherencefactor σ being a ratio between the numerical aperture of the projectionoptical system and the numerical aperture of the illumination opticalsystem.

Other objects and further features of the present invention will becomereadily apparent from the following description of the preferredembodiments with reference to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a simplified optical-path diagram for an illumination opticalsystem as one aspect according to the present invention.

FIG. 2 is a simplified optical-path diagram for a σ variable opticalsystem shown in FIG. 1.

FIG. 3 is an optical path that shows a minimum σ state, a intermediate astate and a maximum σ state in the σ variable optical system shown inFIG. 2.

FIG. 4 is an aberrational diagram of a first optical system shown inFIG. 3 in the minimum σ state.

FIG. 5 is an aberrational diagram of the first optical system shown inFIG. 3 in the maximum σ state.

FIG. 6 is an optical-path diagram when the first optical system shown inFIG. 3 uses a second optical system instead of a parallel plate.

FIG. 7 is an aberrational diagram of a synthetic optical system of thefirst and second optical systems shown in FIG. 6 in the minimum σ state.

FIG. 8 is an aberrational diagram of the synthetic optical system of thefirst and second optical systems in the maximum σ state.

FIG. 9 is a simplified optical-path diagram of a variation of a σvariable optical system shown in FIG. 2.

FIG. 10 is an optical-path diagram that shows a minimum σ state, aintermediate σ state and a maximum σ state of the σ variable opticalsystem shown in FIG. 9.

FIG. 11 is an aberrational diagram of a first optical system shown inFIG. 10 in the minimum σ state.

FIG. 12 is an aberrational diagram of the first optical system shown inFIG. 10 in the maximum σ state.

FIG. 13 is an optical-path diagram that arranges a second optical systemin the optical path between a first fixed unit and a second fixed unitin the first optical system shown in FIG. 10.

FIG. 14 is an aberrational diagram of a synthetic optical system of thefirst and second optical systems shown in FIG. 13 in the minimum σstate.

FIG. 15 is an aberrational diagram of the synthetic optical system ofthe first and second optical systems shown in FIG. 13 in the maximum σstate.

FIG. 16 graphically shows a re-condensing position that moves through asecond optical system, in the first optical system composed of fourunit.

FIG. 17 is a simplified optical-path diagram of an exposure apparatus asone aspect according to the present invention.

FIG. 18 is a flowchart for explaining how to fabricate devices.

FIG. 19 is a detailed flowchart of a wafer process in Step 4 of FIG. 18.

FIG. 20 is a simplified optical-path diagram for a σ variable opticalsystem.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

A σ variable optical system of an illumination optical system of thepresent invention should meet three conditions on an exit side of the σvariable optical system, i.e., a zooming operation that changes anirradiated area, an immobility at the back focus position, and atelecentricity of the exit light, in order to provide an illuminationoptical system and an exposure apparatus having the same for preventingthe lowered throughput due to the light intensity deterioration, and forexpanding a zooming range to provide the high-quality exposure. Ingeneral, at least three movable units are needed to satisfy these threeconditions.

However, if a second optical system, which will be described later, isintroduced, only two movable units enables the immobility at the backfocus position of a first optical system and the telecentric of exitlight, which will be described later, to fall within a substantiallypermissible range, providing the σ variable optical system that has awide zooming range without locating the re-condensing position in ornear the lens. The smaller number of large-aperture lenses to be usedand the shorter overall length than the configuration that uses threemovable units can provide a smaller apparatus at a reduced cost.

With reference to the accompanying drawings, a description will now begiven of an illumination optical system of one embodiment according tothe present invention. The same reference numeral in each figure denotesthe same element, and a duplicate description thereof will be omitted.FIG. 1 is a simplified optical-path diagram of an illumination opticalsystem 100 as one aspect according to the present invention. Theillumination optical system 100 is a part of an illumination apparatusor an exposure apparatus.

The illumination optical system 100 includes, as shown in FIG. 1, a beamshaping optical system 101, a relay optical system 102, a firstplural-light-source forming part 103, a σ variable optical system 200, asecond plural-light-source forming part 104, an irradiation opticalsystem 105, a masking blade 106, and an imaging optical system 107.

Light emitted from a light source (not shown in FIG. 1) is convertedinto a desired beam shape via the beam shaping optical system 101 and isintroduced into the first plural-light-source forming part 103 by therelay optical system 102. In the instant embodiment, the firstplural-light-source forming part 103 is a columnar glass that has ahexagonal section shape, but includes columnar glasses that have othersection shapes. The columnar glass forms plural light-source images by amultiple reflection inside of the glass.

The light from the first plural-light-source forming part 103 iscondensed by a σ variable optical system 200 onto an incident surface ofthe second plural-light-source forming part 104. In the instantembodiment, the second plural-light-source forming part 104 is a fly-eyelens, but includes a secondary light source forming means, such as anoptical rod, an optical fiber, an optical integrator formed by two setsof cylindrical lens array plates, and other integrators.

The secondary light source formed by the second plural-light-sourceforming part 104 is irradiated onto the masking blade 106 by theirradiation optical system 105. The light from the masking blade 106irradiates a circuit pattern surface of a reticle, which will bedescribed later, by the imaging optical system 107. An object surface ora surface to be illuminated is arranged on the same surface as or on asurface conjugate to the reticle.

A description will now be given of the σ variable optical system 200 inthe present invention. FIG. 2 is a simplified optical-path diagram ofthe σ variable optical system 200 shown in FIG. 1. Referring to FIG. 2,the σ variable optical system 200 of the instant embodimentillustratively arranges a first optical system 210 for continuouslyvarying a σ value, between the first and second plural-light-sourceforming part 103 and 104, and maintains the exit surface of the firstplural-light-source forming part 103 and the incident surface of thesecond plural-light-source forming part 104 in an approximately imagingrelationship. Therefore, a re-condensing position ACP should be takencare of which re-condenses the illumination light, after theillumination light emitted from a secondary light source position TLP asa light source that is located at the incident side of the firstplural-light-source forming part 103 enters the firstplural-light-source forming part 103.

The first optical system 210 of the instant embodiment for varying the σvalue includes, in order from the exit side of the firstplural-light-source forming part 103, an aperture stop 211, a parallelplate 212 that can be inserted into and removed from the optical path tochange the light intensity distribution of the irradiated area, a firstfixed unit 213 of a positive power, a first movable unit 214 of anegative power, a second movable unit 215 of a positive power, and asecond fixed unit 216 of a positive power. The first fixed unit 213includes a convex lens 213 a and 213 b. The first movable unit 214includes a concave lens 214 a. The second movable unit 215 includesconvex lenses 215 a and 215 b. The second fixed unit 216 includes aconcave lens 216 a and a convex lens 216 b.

In an attempt to enlarge the irradiated area from a small σ side to alarge σ side, the first movable unit 214 is moved toward the secondplural-light-source forming part 104 (the object surface side) along anoptical axis OP to exhibit the zooming operation, and the second movableunit 215 is moved toward the first plural-light-source forming part 103(the light source side) along the optical axis OP. This configurationsubstantially maintains constant a back focus position of the σ variableoptical system, when the first optical system 210 condenses, at the sideof the second plural-light-source forming part 104, the exit light fromthe light source as an exit edge of the first plural-light-sourceforming part 103.

The telecentricity or the parallelism to the optical axis OP of aprincipal ray incident upon the second plural-light-source forming part104 can be substantially maintained by arranging an a focal opticalsystem that includes, in order from the incident side, the concave lens216 a and the convex lens 216 b, as the second fixed unit 216.

The lens unit of a negative power on an incident side that includes thesecond fixed unit 216 preferably includes the concave lens 216 a that iscurved more strongly on the incident-side surface than the exit-sidesurface and has a concave surface on the incident side, in order tomaintain the uniformity of the irradiation light incident upon thesecond plural-light-source forming part 104, to restrain the distortion,especially to restrain the variable amount of the distortion in thezooming range of the large a side.

FIG. 2A shows the maximum σ state that provides the largest irradiatedarea L in the first optical system 210. The maximum σ state re-condensesthe irradiation light from the secondary light source position TLP, at aposition between the first movable unit 214 of a negative power and thesecond movable unit 215 of a positive power, and forms the re-condensingposition ACP that has the highest light energy density there.

Accordingly, as shown in FIG. 2B, the second optical system 220 thatincludes the convex lens 222 and the concave lens 224, and has apositive power as a whole is replaced with the parallel plate 212located on the incident side of the first optical system 210. Anarrangement part 400, which will be described later, replaces theparallel plate 212 and the second optical system 220 with each other (orswitches between the parallel plate 212 and the second optical system220 along the optical path of the illumination optical system).

The re-condensing position ACP moves to a space BS1 between the firstfixed unit 213 and the first movable unit 214 beyond the first movableunit 214, as shown in FIG. 2, by inserting the second optical system 220into the optical path. This configuration effectively makes theirradiated area L on the incident surface (or a certain surface) in thesecond plural-light-source forming part 104 larger than that with thefirst optical system 210 only (without an insertion of the secondoptical system 220 into the optical path). In other words, this has aneffect in expanding the zooming ratio.

Moreover, a synthetic optical system of the first and second opticalsystems 210 and 220 (or the σ variable optical system 200 shown in FIG.2B) can move two movable units (i.e., the first and second movable units214 and 215) closer to the large σ side, and expand a σ variable range.

Preferably, the exit direction of the principal ray is returned byarranging the convex lens 222 on the side of the firstplural-light-source forming part 103 to lower a marginal ray and byarranging the concave lens 224, in order to move the re-condensingposition ACP toward the first plural-light-source forming part 103. Thisconfiguration shortens a distance from the second optical system 220 tothe re-condensing position ACP, even with a small space for the secondoptical system 220.

Table 1 shows the specification of the first optical system 210 of theinstant embodiment. In Table 1, P1, P2 and P3 indicate, as shown in FIG.3, the σ variable optical system 200 in the minimum σ state with thesmallest irradiated area L, the σ variable optical system 200 in theintermediate σ state in which the irradiated area L is between theminimum σ state and the maximum σ state, and the σ variable opticalsystem 200 in the maximum σ state with the largest irradiated area L. F1is a focal length in each of the states P1 to P3 in the first opticalsystem 210. f1 is a focal length of the first fixed unit 213 in thefirst optical system 210. f2 is a focal length of the first movable unit214 in the first optical system 210. f3 is a focal length of the secondmovable unit 215 in the first optical system 210. Here, FIG. 3 is anoptical-path diagram that shows the maximum σ state, the intermediate σstate and the maximum σ state of the σ variable optical system 200 shownin FIG. 2.

Table 1 TABLE 1 SPECIFICATION OF THE FIRST OPTICAL SYSTEM λ = 0.248 μm,APERTURE-STOP DIAMETER = 10 mm, INCIDENT NA = 0.1 r d n k  1: APERTURE 17.3 1 STOP  2: ∞  59.8 1.508456 212  3: ∞  20.3 1  4: ∞  21.1 1.508456213a  5: −51.67880  0.5  6: 67.93790  18.4 1.508456 213b  7: ∞ d 7:VARIABLE 1  8: −40.08378  4.5 1.508456 214a  9: 64.15514 d 9: VARIABLE 110: ∞  27.0 1.508456 215a 11: −78.73668  0.5 1 12: 73.17649  19.31.508456 215b 13: 147.70793 d 13: VARIABLE 1 14: −59.72408  5.8 1.508456216a 15: −703.48443 207.0 1 16: 187.48807  26.4 1.508456 216b 17: ∞ 67.0 1 EVALUATION PLANE: ∞ FOCAL LENGTH AND THE VARIABLE INTERVAL OFEACH STATE P1 P2 P3 F 1 12292.2 454.6 159.4 d 7 27.0 33.2 48.0 d 9 118.170.4 18.3 d 13 54.5 96.0 133.3 S 1 26.0 43.8 94.0 FOCAL LENGTHS BETWEENUNITS f1 = +57.85 mm f2 = −47.90 mm f3 = +94.86 mm RE-CONDENSINGPOSITION (DISTANCE FROM THE NINTH PLANE) H 1 = 60.29 mm H 2 = 35.25 mm H3 = 5.22 mm

In the specification shown in Table 1, d7 is a variable interval alongthe optical axis OP between the first fixed unit 213 and the firstmovable unit 214, d9 is a variable interval along the optical axis OPbetween the first movable unit 214 and the second movable unit 215, andd13 is a variable interval along the optical axis OP between the secondmovable unit 215 and the second fixed unit 216.

S1 is a diameter of light incident upon an evaluation surface locatedapart from the final plane of the first optical system 210 by 67 mmafter entering as parallel light the aperture stop 211 of diameter φ10mm and passing through the first optical system 210.

H1, H2 and H3 are distances between the re-condensing position ACP atwhich the exit light from the secondary light source TLP condenses ineach of the states P1 to P3, and a ninth surface as an exit-side surfaceof the concave lens 214 a, where the length of the firstplural-light-source forming part 103 is 450 mm, and a distance from thesecondary light source TLP to the incident edge of the firstplural-light-source forming part 103 is 15 mm.

r is a radius of curvature (unit: mm) in each plane. d is a planeinterval (unit: mm). n is a refractive index of a medium to theincidence light (with a wavelength of 0.248 μm). k corresponds to thelens number of the first optical system 210 shown in FIG. 2.

FIG. 4 is an aberrational diagram of the first optical system 210 shownin FIG. 3 in the minimum a state P1. More specifically, FIG. 4A is alateral aberration diagram in the meridional direction of the firstoptical system 210 in the minimum σ state P1. FIG. 4B is a lateralaberration diagram in the sagittal direction. FIG. 4C is a distortiondiagram. FIG. 5 is an aberrational diagram of the first optical system210 shown in FIG. 3 in the maximum σ state P3. More specifically, FIG.5A is a lateral aberration diagram in the meridional direction of thefirst optical system 210 in the maximum σ state P3. FIG. 5B is a lateralaberration diagram in the sagittal direction. FIG. 5C is a distortiondiagram. FIGS. 4 and 5 show the lateral aberration that has reduced to apermissible range and properly corrected distortion.

FIG. 6 is an optical-path diagram when the second optical system 220 isarranged instead of the parallel plate 212 in the first optical system210 shown in FIG. 3 (in the synthetic optical system of the first andsecond optical systems 210 and 220). Table 2 shows the specification ofthe synthetic optical system of the first and second optical systems 210and 220.

Table 2 TABLE 2 SPECIFICATION OF THE FIRST OPTICAL SYSTEM AND THE SECONDOPTICAL SYSTEM λ = 0.248 μm, APERTURE-STOP DIAMETER = 10 mm, INCIDENT NA= 0.1 r d n k  1: APERTURE  12.0 1 STOP  2: −43.75328  9.5 1.508456 222 3: −24.27205  14.0 1  4: ∞  32.0 1.508456 224  5: 236.4047  29.9 1  6:∞  21.1 1.508456 213a  7: −51.67880  0.5 1  8: 67.93790  19.1 1.508456213b  9: ∞ d 9: VARIABLE 1 10: −40.08378  4.0 1.508456 214a 11: 64.15514d 11: VARIABLE 1 12: ∞  27.0 1.508456 215a 13: −78.73668  0.5 1 14:73.17649  19.3 1.508456 215b 15: 147.70793 d 15: VARIABLE 1 16:−59.72408  5.8 1.508456 216a 17: −703.48443 207.0 1 18: 187.48807  26.41.508456 216b 19: ∞  67.0 1 EVALUATION PLANE: ∞ FOCAL LENGTH AND THEVARIABLE INTERVAL OF EACH STATE P1 P2 P3 F 12 −281.8 2386.7 153.5 d 927.0 33.2 48.0 d 11 18.1 70.4 18.3 d 15 54.5 96.0 133.3 S 2 30.8 50.3112.2 S 2/S 1 1.18 1.15 1.19 FOCAL LENGTHS BETWEEN UNITS f1 = +57.85 mmf2 = −47.90 mm f3 = +94.86 mm THE SECOND OPTICAL SYSTEM FOCAL LENGTH F 2= +106.67 mm RE-CONDENSING POSITION (DISTANCE FROM THE NINTH PLANE): H =21.1 mm (ALL POSITION)

In Table 2, P1, P2 and P3 are, as shown in FIG. 6, the a variableoptical system 200 (or the synthetic optical system of the first andsecond optical systems 210 and 220) in the minimum σ state with thesmallest irradiated area L, the σ variable optical system 200 in theintermediate o state in which the irradiated area L is between theminimum a state and the maximum σ state, and the σ variable opticalsystem 200 in the maximum σ state with the largest irradiated area L. F2is a focal length of the second optical system 220. F12 is a focallength in each of the states P1 to P3 in the synthetic optical system ofthe first and second optical systems 210 and 220. f1 is a focal lengthof the first fixation optical system 213 in the first optical system210. f2 is a focal length of the first movable unit 214 in the firstoptical system 210. f3 is a focal length of the second movable unit 215in the first optical system 210.

In the specification shown in Table 2, d9 is a variable interval alongthe optical axis OP between the first fixed unit 213 and the firstmovable unit 214, d11 is a variable interval along the optical axis OPbetween the first movable unit 214 and the second movable unit 215, andd15 is a variable interval along the optical axis OP between the secondmovable unit 215 and the second fixed unit 216.

S2 is a diameter of light incident upon an evaluation surface locatedapart from the final plane of the synthetic optical system by 67 mmafter entering as parallel light the aperture stop 211 of diameter φ10mm and passing through the synthetic optical system of the first andsecond optical systems 210 and 220. S1/S2 is an expansion ratio of theirradiated area, and an average expansion ratio of the irradiated areais 1.17 times.

H1, H2 and H3 show distances between the re-condensing position ACP atwhich the exit light from the secondary light source TLP condenses ineach states P1 to P3, and an eleventh surface as an exit-side surface ofthe convex lens 213 b, where the length of the first plural-light-sourceforming part 103 is 450 mm and a distance from the secondary lightsource TLP to the incident edge of the first plural-light-source formingpart 103 is 15 mm. This configuration arranges the re-condensingposition ACP in the space between the first fixed unit 213 and the firstmovable unit 214 beyond the first movable unit 214 by arranging thesecond optical system 220 on the incident side. This can move closer thetwo movable units, i.e., the first movable unit 214 and the secondmovable unit 215, and increase the zooming ratio by increasing themoving amount of the movable unit.

r is a radius of curvature (unit: mm) in each plane. d is a planeinterval (unit: mm). n is a refractive index of a medium to theincidence light (with a wavelength of 0.248 μm). k corresponds to thelens number of the synthetic optical system of the first and secondoptical systems 210 and 220 shown in FIG. 6.

FIG. 7 is an aberrational diagram of the synthetic optical systembetween the first and second optical systems 210 and 220 shown in FIG. 6in the minimum σ state P1. More specifically, FIG. 7A is a lateralaberration diagram in the meridional direction of the synthetic opticalsystem in the minimum σ state P1, FIG. 7B is its lateral aberrationdiagram in the sagittal direction, and FIG. 7C is its distortiondiagram. FIG. 8 is an aberrational diagram of the synthetic opticalsystem of the first and second optical systems 210 and 220 shown in FIG.6 in the maximum σ state P3. More specifically, FIG. 8A is a lateralaberration diagram in the meridional direction of the synthetic opticalsystem in the maximum σ state P3, FIG. 8B is its lateral aberrationdiagram in the sagittal direction, and FIG. 8C is its distortiondiagram. FIGS. 7 and 8 show that the lateral aberration that hassubstantially reduced to a permissible range, and properly correcteddistortion.

The σ variable optical system 200 of the instant embodiment can expandthe variable range of the irradiated area by the exit light by arrangingthe second optical system 220 on the incident side while using the firstoptical system 210 as the simplest zooming optical system that includestwo movable units. Moreover, the σ variable optical system 200 canreduce the lateral aberration to a substantially permissible range,correct the distortion properly without the re-condensing position inthe optical element, and maintain the telecentricity of the exit lightfrom the σ variable optical system 200 within a substantiallypermissible range.

A description will now be given of a σ variable optical system 300 as avariation of the σ variable optical system 200, referring to FIG. 9.FIG. 9 is a simplified optical-path diagram of the σ variable opticalsystem 300 as a variation of the σ variable optical system 200 shown inFIG. 2.

Referring to FIG. 9, the σ variable optical system 300 of the instantembodiment illustratively arranges a first optical system 310 forcontinuously varying a σ value, between a first plural-light-sourceforming part 301 and the second plural-light-source forming part 104,and the first and second plural-light-source forming part 301 and 104have substantially the Fourier transform relationship. The firstplural-light-source forming part 301 is a fly-eye lens in the instantembodiment, but includes other well-known secondary light source formingmeans. Therefore, a re-condensing position ACP should be taken care ofwhich re-condenses the illuminating light, after the illumination lightfrom condensed light as a light source just behind the firstplural-light-source forming part 301 enters the first optical system310.

The first optical system 310 of the σ variable optical system 300 tovary the σ value includes, in order from the exit side of the firstplural-light-source forming part 301, an aperture stop 311, a firstfixed unit 313 of a positive power, a second fixed unit 314 of apositive power, a first movable unit 315 of a negative power, a secondmovable unit 316 of a positive power, and a third fixed unit 317 of apositive power.

The first fixed unit 313 includes convex lenses 313 a and 313 b. Thesecond fixed unit 314 includes convex lenses 314 a and 314 b. The firstmovable unit 315 includes a concave lens 315 a. The second movable unit316 includes convex lenses 316 a and 316 b. The third fixed unit 317includes a concave lens 317 a and a convex lens 317 b.

In an attempt to enlarge the irradiated area from a small σ side to alarge a side, the first movable unit 313 is moved toward the secondplural-light-source forming part 104 along the optical axis OP and toexhibit the zooming function, and the second movable unit 316 is movedtoward the first plural-light-source forming part 301 along the opticalaxis OP. This configuration substantially maintains a back focusposition within a substantially permissible range, when the firstoptical system 210 condenses, at the side of the secondplural-light-source forming part 104, the parallel light incident uponthe aperture stop 311 that is located at the exit edge of the firstplural-light-source forming part 301.

The telecentricity of the ray incident upon the secondplural-light-source forming part 104 is maintained within asubstantially permissible range by arranging an afocal optical systemthat includes, in order from the incident side, the concave lens 317 aand the convex lens 317 b, as the third fixed unit 317.

The lens unit of a negative power on an incident side that includes thethird fixed unit 317 preferably includes the concave lens 317 a that iscurved more strongly on the incident-side surface than the exit-sidesurface and has a concave surface on the incident side, in order tomaintain the uniformity of the irradiation light incident upon thesecond plural-light-source forming part 104, to restrain the distortion,especially to restrain the variable amount of the distortion in thezooming range of the large a side.

FIG. 9A shows the maximum σ state with the largest irradiated area L inthe first optical system 310. The maximum σ state re-condenses theirradiation light resulting from the condensed light as a light sourcejust behind the first plural-light-source forming part 301, at aposition between the first movable unit 315 of a negative power and thesecond movable unit 316 of a positive power, and forms the re-condensingposition ACP that has the highest light energy density there.

Accordingly, as shown in FIG. 9B, a second optical system 320 thatincludes a concave lens 322 and a convex lens 324, and has a positivepower as a whole is arranged in between the first fixed unit 313 and thesecond fixed unit 314 in the first optical system 310. The arrangementpart 400, which will be described later, arranges the second opticalsystem 320 along the optical path.

The re-condensing position ACP moves to a space BS2 between the secondfixed unit 314 and the first movable unit 315 beyond the first movableunit 315, as shown in FIG. 2, by the second optical system 320. Thisconfiguration effectively makes the irradiated area L of the secondplural-light-source forming part 104 larger than that with the firstoptical system 310 only.

Moreover, in a synthetic optical system of the first and second opticalsystems 310 and 320 (or the σ variable optical system 300 shown in FIG.9B) can move two movable units (i.e., the first and second movable units315 and 316) closer to the large σ side, and expand a σ variable range.

Preferably, the exit direction of the principal ray is returned byarranging the convex lens 324 on the side that the firstplural-light-source forming part 301 to heighten a marginal ray and byarranging the concave lens 322, in order to move the re-condensingposition ACP toward the first plural-light-source forming part 301. Thisconfiguration enhances the refraction effect by the convex lens 324,shortens a distance from the second optical system 320 to there-condensing position ACP, and provides the convex lens 324 with acomparatively loose power, even with a small space for the secondoptical system 320.

Table 3 shows the specification of the first optical system 310 of theinstant embodiment. In Table 3, P1, P2 and P3 indicate, as shown in FIG.10, the σ variable optical system 300 in the minimum σ state with thesmallest irradiated area L, the σ variable optical system 300 in theintermediate σ state in which the irradiated area L is between theminimum σ state and the maximum σ state, and the σ variable opticalsystem 300 in the maximum σ state with the largest irradiated area L. F1is a focal length in each of the states P1 to P3 in the first opticalsystem 310. f1 is a focal length of the first fixed unit 313 in thefirst optical system 310. f2 is a focal length of the second fixed unit314 in the first optical system 310. f3 is a focal length of the firstmovable unit 315 in the first optical system 310. f4 is a focal lengthof the second movable unit 316 in the first optical system 310. Here,FIG. 10 is an optical-path diagram that shows the maximum σ state, theintermediate a state, and the maximum σ state of the σ variable opticalsystem 300 shown in FIG. 9.

Table 3 TABLE 3 SPECIFICATION OF THE FIRST OPTICAL SYSTEM λ = 0.193 μm,APERTURE-STOP DIAMETER = 12 mm, THE MAXIMUM ANGLE OF THE INCIDENT BEAMTO THE APERTURE STOP (HALF ANGLE) = 5.7° r d n k  1: APERTURE  15.1 1STOP  2: 174.61808  22.0 1.504132 313a  3: −49.88733  0.5 1  4: 82.47264 14.0 1.501432 313b  5: −144.28045 106.9 1  6: 113.20000  36.0 1.501432314a  7: −70.00000  1.0 1  8: 70.00000  30.0 1.501432 314b  9:−6789.50000 d 9: VARIABLE 1 10: −49.56023  4.5 1.501432 315a 11:51.02448 d 11: VARIABLE 1 12: 146.36947  42.0 1.501432 316a 13:−115.11405  0.5 1 14: 76.07736  20.0 1.501432 316b 15: 114.68230 d 15:VARIABLE 1 16: −58.38708  6.0 1.501432 317a 17: −450.67883 207.0 1 18:194.39885  30.7 1.501432 317b 19: ∞  69.5 1 EVALUATION PLANE: ∞ FOCALLENGTH AND THE VARIABLE INTERVAL OF EACH STATE P1 P2 P3 F 1 −169.2−316.0 −542.7 d 9 28.0 34.4 41.8 d 11 106.5 57.0 30.0 d 15 54.2 97.3116.9 S 1 33.0 58.2 84.6 FOCAL LENGTHS BETWEEN UNITS f1 = +47.62 mm f2 =+58.15 mm f3 = −49.40 mm f4 = +98.65 mm RE-CONDENSING POSITION (DISTANCEFROM THE ELEVENTH PLANE) H 1 = 41.0 mm H 2 = 23.2 mm H 3 = 9.6 mm

In the specification shown in Table 3, d9 is a variable interval alongthe optical axis OP between the second fixed unit 314 and the firstmovable unit 315, d11 is a variable interval along the optical axis OPbetween the first movable unit 315 and the second movable unit 316, andd15 is a variable interval along the optical axis OP between the secondmovable unit 316 and the third fixed unit 317.

S1 is a diameter of light incident upon an evaluation surface locatedapart from the final plane of the first optical system 310 by 69.5 mmafter exiting, as divergent light of numerical aperture (NA) 0.1, theaperture stop 311 and passing through the first optical system 310.

H1, H2 and H3 are distances between the re-condensing position ACP atwhich the illuminating light from the condensed light as a light sourcejust behind the first plural-light-source forming part 301 enters thefirst optical system 310 and re-condenses, and an eleventh surface as anexit-side surface of the concave lens 315 a.

r is a radius of curvature (unit: mm) in each plane. d is a planeinterval (unit: mm). n is a refractive index of a medium to theincidence light (with a wavelength of 0.248 μm). k corresponds to thelens number of the first optical system 310 shown in FIG. 9.

FIG. 11 is an aberrational diagram of the first optical system 310 shownin FIG. 10 in the minimum σ state P1. More specifically, FIG. 11A is alateral aberration diagram in the meridional direction of the firstoptical system 310 in the minimum σ state P1, FIG. 11B is a lateralaberration diagram in the sagittal direction, and FIG. 11C is adistortion diagram. FIG. 12 is an aberrational diagram of the firstoptical system 310 shown in FIG. 10 in the maximum σ state P3. Morespecifically, FIG. 12A is a lateral aberration diagram in the meridionaldirection of the first optical system 310 in the maximum σ state P3,FIG. 12B is a lateral aberration diagram in the sagittal direction, andFIG. 12C is a distortion diagram. FIGS. 11 and 12 show the lateralaberration that has reduced to a permissible range and properlycorrected distortion.

FIG. 13 is an optical-path diagram when the second optical system 320 isarranged along the optical path between the first and second fixed units313 and 314 in the first optical system 310 shown in FIG. 10 (in thesynthetic optical system of the first and second optical system 310 and320). Table 4 shows the specification of the synthetic optical system ofthe first and second optical systems 310 and 320.

Table 4 TABLE 4 SPECIFICATION OF THE FIRST OPTICAL SYSTEM AND THE SECONDOPTICAL SYSTEM λ = 0.193 μm, APERTURE-STOP DIAMETER = 12 mm, THE MAXIMUMANGLE OF THE INCIDENT BEAM TO THE APERTURE STOP (HALF ANGLE) = 5.7° r dn k  1: APERTURE  15.1 1 STOP  2: 174.61808  22.0 1.504132 313a  3:−49.88733  0.5 1  4: 82.47264  14.0 1.501432 313b  5: −144.28045  12.9 1 6: −70.00000  5.0 1.501432 322  7: ∞  31.0 1  8: ∞  24.0 1.501432 324 9: −35.00000  34.0 1 10: 113.20000  36.0 1.501432 314a 11: −70.00000 1.0 1 12: 70.00000  30.0 1.501432 314b 13: −6789.50000 d 13: VARIABLE 114: −49.56023  4.5 1.501432 315a 15: 51.02448 d 15: VARIABLE 1 16:146.36947  42.0 1.501432 316a 17: −115.11405  0.5 1 18: 76.07736  20.01.501432 316b 19: 114.68230 d 19: VARIABLE 1 20: −58.38708  6.0 1.501432317a 21: −450.67883 207.0 1 22: 194.39885  30.7 1.501432 317b 23: ∞ 69.5 1 EVALUATION PLANE: ∞ FOCAL LENGTH AND THE VARIABLE INTERVAL OFEACH STATE P1 P2 P3 F 12 −290.7 −630.7 −1616.1 d 13 28.0 34.4 41.8 d 15106.5 57.0 30.0 d 19 54.2 97.3 116.9 S 2 59.4 104.6 157.4 S 2/S 1 1.801.80 1.86 FOCAL LENGTHS BETWEEN UNITS f1 = +47.62 mm f2 = +58.15 mm f3 =−49.40 mm f4 = +98.65 mm THE SECOND OPTICAL SYSTEM FOCAL LENGTH F 2 =+81.12 mm RE-CONDENSING POSITION (DISTANCE FROM THE THIRTEENTH PLANE): H= 13.9 mm (ALL POSITION)

In Table 4, P1, P2 and P3 are, as shown in FIG. 13, the σ variableoptical system 300 (or the synthetic optical system of the first andsecond optical systems 310 and 320) in the minimum σ state with thesmallest irradiated area L, the σ variable optical system 300 in theintermediate σ state in which the irradiated area L is between theminimum σ state and the maximum σ state, and the σ variable opticalsystem 300 in the maximum σ state with the largest irradiated area L. F2is a focal length of the second optical system 320. F12 is a focallength in each of the states P1 to P3 of the synthetic optical system ofthe first and second optical systems 310 and 320. f1 is a focal lengthof the first fixation optical system 313 in the first optical system310. f2 is a focal length of the second fixed unit 314 in the firstoptical system 310. f3 is a focal length of the first movable unit 315in the first optical system 310. f4 is a focal length of the secondmovable unit 316 in the first optical system 310.

In the specification shown in Table 4, d13 is a variable interval alongthe optical axis OP between the second fixed unit 314 and the firstmovable unit 315, d15 is a variable interval along the optical axis OPbetween the first movable unit 315 and the second movable unit 316, andd19 is a variable interval along the optical axis OP between the secondmovable unit 316 and the third fixed unit 317.

S2 is a diameter of light incident upon an evaluation surface locatedapart from the final plane of the synthetic optical system of the firstand second optical systems 310 and 320 by 69.5 mm after exiting, asdivergent light of numerical aperture (NA) 0.1, the aperture stop 311and passing through the synthetic optical system. S1/S2 is an expansionratio of the irradiated area, and an average expansion ratio of theirradiated area is 1.82 times.

H1, H2 and H3 show distances between the re-condensing position ACP atwhich the illuminating light from the condensed light as a light sourcejust behind the first plural-light-source forming part 301 enters thesynthetic optical system of the first and second optical systems 310 and320 and re-condenses, and a thirteenth surface as an exit-side surfaceof the convex lens 314 b. The re-condensing position ACP is located in aspace between the second fixed unit 314 and the first movable unit 315beyond the first movable unit 315 by arranging the second optical system320 in each of the states P1 to P3. This can move closer the two movableunits, i.e., the first movable unit 315 and the second movable unit 316,and the increase the zooming ratio by increasing the moving amount ofthe movable unit.

r is a radius of curvature (unit: mm) in each plane. d is a planeinterval (unit: mm). n is a refractive index of a medium to theincidence light (with a wavelength of 0.248 μm). k corresponds to thelens number of the synthetic optical system of the first and secondoptical systems 310 and 320 shown in FIG. 13.

FIG. 14 is an aberrational diagram of the synthetic optical system ofthe first and second optical systems 310 and 320 shown in FIG. 13 in theminimum σ state P1. More specifically, FIG. 14A is a lateral aberrationdiagram in the meridional direction of the synthetic optical system inthe minimum σ state P1, FIG. 14B is its lateral aberration diagram inthe sagittal direction, and FIG. 14C is its distortion diagram. FIG. 15is an aberrational diagram of the synthetic optical system of the firstand second optical systems 310 and 320 shown in FIG. 13 in the maximum σstate P3. More specifically, FIG. 15A is a lateral aberration diagram inthe meridional direction of the synthetic optical system in the maximumσ state P3, FIG. 15B is its lateral aberration diagram in the sagittaldirection, and FIG. 15C is its distortion diagram. FIGS. 14 and 15 showthe lateral aberration that has substantially reduced to a permissiblerange, and the properly corrected distortion.

The σ variable optical system 300 of the instant embodiment can expandthe variable range of the irradiated area by the exit light by arrangingthe second optical system 320 while using the first optical system 310as the simplest zooming optical system that includes two movable units.Moreover, the σ variable optical system 300 can reduce the lateralaberration to a substantially permissible range, correct the distortionproperly without the re-condensing position in the optical element, andmaintain the telecentricity of the exit light from the σ variableoptical system 300 within the substantially permissible range.

Since the first optical systems 210 and 310 have been described as azooming optical system of an expansion system, the re-condensingposition is moved to the incident side by arranging the second opticalsystems 220 and 320. On the other hand, the re-condensing position ismoved to the exit side when the first optical systems 210 and 310 areformed as a zooming optical system of a reduction system. Moreover, thepresent invention can also be applied to the first optical system thatincludes three movable units. For example, where the first opticalsystem includes four units, e.g., first to forth units, and there-condensing position is located between the second and third units,FIG. 16 shows a resultant arrangement of the second optical system.Here, FIG. 16 graphically shows a movable re-condensing position as aresult of an arrangement of the second optical system in the firstoptical system that includes four units.

Referring to FIG. 16, suppose that the first and fourth units are fixedunits and the second and third units are movable units. If the secondunit is concave and the third unit is convex, the re-condensing positionmoves between the first and second units by arranging the second opticalsystem. If the second unit is convex and the third unit is concave, there-condensing position moves between the second and third units byarranging the second optical system. On the other hand, suppose that thesecond and fourth units are fixed units and the first and third unitsare movable units. If the second unit is concave and the third unit isconvex, the re-condensing position moves between the first and secondunits by arranging the second optical system. If the second unit isconvex and the third unit is concave, the re-condensing position movesbetween the second and third units by arranging the second opticalsystem. Besides, suppose that the fourth unit is a fixed unit, while thefirst, second and third units are movable units. If the second unit isconcave and the third unit is convex, the re-condensing position movesbetween the first and second units by arranging the second opticalsystem. If the second unit is convex and the third unit is concave, there-condensing position moves between the second and third units byarranging the second optical system.

The arrangement part 400 arranges the second optical system 220 or 320along the optical path of the first optical system 210 or 310. Thearrangement part 400, for example, arranges the second optical system220 by arranging the parallel plate 212 and the second optical system220 on a turret, and by rotating the turret. Also, the arrangement part400 arranges the second optical system 220 by arranging a pass hole thatallows the illuminating light to pass, and the second optical system 320on the turret, and by rotating the turret. The arrangement part 400 alsoserves to control an arrangement and a non-arrangement of the secondoptical system 220 or 230 according to the irradiated area.

As explained above, the illumination optical system of the presentinvention can arrange the optical element apart from the re-condensingposition (or at a position with high light energy density), and preventthe deterioration in the internal transmittance of the optical elementused as the material of lens and deterioration of anti-reflectioncoating given to a surface of the lens. As a result, the presentinvention can prevent the lowered throughput due to the light intensitydeterioration in the illumination optical system.

Moreover, a high magnification of the σ variable optical system in theillumination optical system becomes free from the restrictions by there-condensing position, and the present invention can provide a σvariable optical system as a simple zooming optical system with a widezooming ratio. Thereby, the present invention can realize a widerirradiated area (or a wider illumination state), and provide anillumination apparatus and an exposure apparatus that can form morevarious circuit patterns in the semiconductor device fabricatingprocess. For example, even if the NA of the projection optical system is0.8 or higher, the σ variable optical system in the inventiveillumination optical system enables the exposure apparatus to set thecoherence factor σ between from 0.2 to 1.0, which is a ratio between theNA of the projection optical system and the NA of the illuminationoptical system.

Referring now to FIG. 17, a description will be given of an exemplaryexposure apparatus that can apply the present invention. Here, FIG. 17is a simplified optical-path diagram of an exposure apparatus 900 as oneaspect according to the present invention. The exposure apparatus 900includes an illumination apparatus 910 for illuminating a reticle (ormask) 920 which forms a circuit pattern, a projection optical system 930that projects diffracted light from the illuminated reticle pattern,onto a plate 940.

The exposure apparatus 900 is a projection exposure apparatus thatexposes onto the plate 940 a circuit pattern created on the reticle 920,e.g., in a step-and-repeat or a step-and-scan manner. Such an exposureapparatus is suitable for a sub-micron or quarter-micron lithographyprocess. This embodiment exemplarily describes a step-and-scan exposureapparatus (which is also called “a scanner”).

The illumination apparatus 910 which illuminates the reticle 920 thatforms a circuit pattern to be transferred, includes a light source unit912 and an illumination optical system. The illumination apparatus canapply the illumination optical system 200 and other members.

As an example, the light source unit 912 uses a light source such as anArF excimer laser with a wavelength of approximately 193 nm, a KrFexcimer laser with a wavelength of approximately 248 nm and a F₂ laserwith a wavelength of approximately 157 nm. However, the laser type isnot limited.

The illumination optical system is an optical system that illuminatesthe reticle 920, and includes, the beam shaping optical system 101, therelay optical system 102, the first plural-light-source forming part103, the σ variable optical system 200 or 300, the secondplural-light-source forming part 104, the irradiation optical system105, the masking blade 106, and the imaging optical system 107 in theinstant embodiment, as in the configuration of the above illuminationoptical system 100.

The reticle 920 forms a circuit pattern (or an image) to be transferred,and is supported and driven by a reticle stage (not shown). Diffractedlight emitted from the reticle 920 passes through the projection opticalsystem 930 and is then projected onto the plate 940. The plate 940, suchas a wafer and a LCD, is an exemplary object to be exposed. Aphotoresist is applied onto the plate 940. The reticle 920 and the plate940 are located in an optically conjugate relationship. Since theexposure apparatus 900 is a scanner, the reticle 920 and the plate 940are scanned at the speed ratio of the reduction ratio of the projectionoptical system 930, thus transferring the pattern from the reticle 920to the plate 940. If it is a step-and-repeat exposure apparatus(referred to as a “stepper”), the reticle 920 and the plate 940 remainsstill when exposing the reticle pattern.

The projection optical system 930 may use an optical system comprisingsolely of a plurality of lens elements, an optical system including aplurality of lens elements and at least one concave mirror (acatadioptric optical system), an optical system including a plurality oflens elements and at least one diffractive optical element such as akinoform, a full mirror type optical system, and so on. Any necessarycorrection of the chromatic aberration may be accomplished by using aplurality of lens units made from glass materials having differentdispersion values (Abbe values) or arranging a diffractive opticalelement such that it disperses light in a direction opposite to that ofthe lens unit.

In exposure, light is emitted from the light source unit 912, e.g.,Koehler-illuminates the reticle 920 via the illumination optical system.Light that passes through the reticle 920 and reflects the reticlepattern is imaged onto the plate 940 by the projection optical system930. In that case, the best σ can be obtained by the illuminationoptical system that the illumination optical system 100 of the presentinvention is applied according to the reticle pattern. Therefore, thedesired resolution is achieved, and the high-quality exposure can begiven to the plate 940. Moreover, in the illumination optical system,because the deterioration of the internal transmittance of the lens andthe deterioration of the anti-reflection coating given to the surface ofthe lens that originate in the condenser, the light intensitydeterioration can be prevented, and provide high-quality devices withhigh throughput and economic efficiency.

Referring now to FIGS. 18 and 19, a description will be given of anembodiment of a device fabrication method using the above mentionedexposure apparatus 900. FIG. 6 is a flowchart for explaining how tofabricate devices (i.e., semiconductor chips such as IC and LSI, LCDs,CCDs, and the like). Here, a description will be given of thefabrication of a semiconductor chip as an example. Step 1 (circuitdesign) designs a semiconductor device circuit. Step 2 (maskfabrication) forms a mask having a designed circuit pattern. Step 3(wafer making) manufactures a wafer using materials such as silicon.Step 4 (wafer process), which is also referred to as a pretreatment,forms the actual circuitry on the wafer through lithography using themask and wafer. Step 5 (assembly), which is also referred to as apost-treatment, forms into a semiconductor chip the wafer formed in Step4 and includes an assembly step (e.g., dicing, bonding), a packagingstep (chip sealing), and the like. Step 6 (inspection) performs varioustests on the semiconductor device made in Step 5, such as a validitytest and a durability test. Through these steps, a semiconductor deviceis finished and shipped (Step 7).

FIG. 19 is a detailed flowchart of the wafer process in Step 4. Step 11(oxidation) oxidizes the wafer's surface. Step 12 (CVD) forms aninsulating layer on the wafer's surface. Step 13 (electrode formation)forms electrodes on the wafer by vapor disposition and the like. Step 14(ion implantation) implants ions into the wafer. Step 15 (resistprocess) applies a photosensitive material onto the wafer. Step 16(exposure) uses the exposure apparatus 100 or 100A to expose a circuitpattern from the mask onto the wafer. Step 17 (development) develops theexposed wafer. Step 18 (etching) etches parts other than a developedresist image. Step 19 (resist stripping) removes unused resist afteretching. These steps are repeated to form multi-layer circuit patternson the wafer. The fabrication method of the instant embodiment canobtain the desired σ by the illumination optical system 100, and canfabricate higher-quality devices (in other words, the desired strokewidth devices). Thus, the device fabrication method using the exposureapparatus 900, and resultant devices constitute one aspect of thepresent invention.

Furthermore, the present invention is not limited to these preferredembodiments and various variations and modifications may be made withoutdeparting from the scope of the present invention.

Thus, the present invention provides an illumination optical system andan exposure apparatus having the same that prevents lowered throughputdue to the light intensity deterioration, expands a zooming range, andprovides high-quality exposure.

This application claims a foreign priority benefit based on JapanesePatent Applications No. 2003-351980, filed on Oct. 10, 2003, which ishereby incorporated by reference herein in its entirety as if fully setforth herein.

1. An illumination optical system for illuminating an object surfaceusing light from a light source, said illumination optical systemcomprising: a first optical system that includes a movable unit that ismovable along an optical axis, said first optical system guiding thelight to the object surface and varying an irradiated area on a certainplane; and a second optical system that can be located on and removedfrom an optical path of said first optical system, wherein said secondoptical system varies, when located on the optical path of said firstoptical system, the irradiated area on the certain plane in cooperationwith said first optical system, while maintaining a shape of a lightintensity distribution on the certain plane, relative to the irradiatedarea irradiated only by said first optical system.
 2. An illuminationoptical system for illuminating an object surface using light from alight source, said illumination optical system comprising: a firstoptical system for guiding the light to the object surface and varyingan irradiated area on a certain plane; and a second optical system thatcan be located on and removed from an optical path of said first opticalsystem, wherein a range of the variable irradiated area when said secondoptical system is located on the optical path is different from thatwhen said second optical system is removed from the optical path.
 3. Anillumination optical system for illuminating an object surface usinglight from a light source, said illumination optical system comprising:a first optical system that has a movable unit that is movable along anoptical axis, said first optical system guiding the light to the objectsurface; and a second optical system that can be located on and removedfrom an optical path of said first optical system, wherein a distancebetween a position for condensing the light from the light source andthe movable unit becomes longer when said second optical system that hasbeen removed from the optical path is located on the optical path.
 4. Anillumination optical system for illuminating an object surface usinglight from a light source, said illumination optical system comprising:a first optical system that has a movable unit that is movable along anoptical axis, said first optical system guiding the light to the objectsurface; and a second optical system that can be located on and removedfrom an optical path of said first optical system, wherein a positionfor condensing the light from the light source moves across the movableunit when said second optical system that has been removed from theoptical path is located on the optical path.
 5. An illumination opticalsystem for illuminating an object surface using light from a lightsource, said illumination optical system comprising: a first opticalelement that is movable along an optical axis; and a second opticalelement that can be located on and removed from an optical path, whereina distance between a position for condensing the light from the lightsource and the first optical element becomes longer when said secondoptical system that has been removed from the optical path is located onthe optical path.
 6. An illumination optical system for illuminating anobject surface using light from a light source, said illuminationoptical system comprising: a first optical element that is movable alongan optical axis; and a second optical element that can be located on andremoved from an optical path, wherein a position for condensing thelight from the light source moves across the first optical element whensaid second optical system that has been removed from the optical pathis located on the optical path.
 7. An illumination optical systemaccording to claim 1, further comprising a first plural-light-sourceforming part for guiding the light from the light source to said firstoptical system and forming plural light sources with the light form thelight source; and a second plural-light-source forming part forarranging an incident surface on the certain plane, and for formingplural light sources with the light from said first optical system. 8.An illumination optical system according to claim 1, wherein said secondoptical system can move the position for condensing the light from thelight source in a direction of the optical axis without arranging theposition in an optical element in said first optical system.
 9. Anillumination optical system according to claim 1, wherein said secondoptical system has a positive power.
 10. An illumination optical systemaccording to claim 1, wherein said first optical system has pluralmovable units.
 11. An illumination optical system according to claim 10,wherein said first optical system includes, as the plural movable units,a first movable unit that has a positive power, and a second movableunit that has a negative power, and wherein said illumination opticalsystem is a zooming optical system that varies the irradiated area as aresult of that the first and second movable units move along the opticalaxis.
 12. An illumination optical system according to claim 1, whereinsaid first optical system includes, in order from a side of the lightsource, a first fixed unit that has a positive power, a first movableunit that has a positive power, a second movable unit that has anegative power, and a second fixed unit, wherein said second opticalsystem can be located on and removed from the optical path between thelight source and the first fixed unit.
 13. An illumination opticalsystem according to claim 12, wherein the second fixed unit includes, inorder from the side of the light source, an optical element unit thathas a negative power, and an optical element unit that has a positivepower, wherein the optical element unit that has the negative powerincludes a concave lens that has a curvature on a surface at the side ofthe light source is stronger than that on a surface at a side of theobject surface, and includes a concave lens that has a concave surfaceat the surface at the side of the light source.
 14. An illuminationoptical system according to claim 12, wherein said second optical systemincludes, in order from the side of the light source, an optical elementunit that has a positive power, and an optical element unit that has anegative power.
 15. An illumination optical system according to claim 1,wherein said first optical system includes, in order from the side ofthe light source, a first fixed unit that has a positive power, a secondfixed unit that has a positive power, a first movable unit that has apositive power, a second movable unit that has a negative power, and athird fixed unit, wherein said second optical system can be located onand removed from the optical path between the first and the second fixedunits.
 16. An illumination optical system according to claim 15, whereinthe third fixed unit includes, in order from the light source side, anoptical element unit that has a negative power, and an optical elementunit that has a positive power, wherein the optical element unit thathas the positive power that has a concave lens that has a curvature on asurface at the side of the light source is stronger than that on asurface at the side of the object surface, and includes a concave lensthat has a concave surface at the side of the light source.
 17. Anillumination optical system according to claim 15, wherein said secondoptical system includes, in order from the light source, an opticalelement that has a negative power, and an optical element that has anegative power.
 18. An illumination optical system according to claim 1,wherein S1<S2 is satisfied, where S1 is a size the irradiated area onthe certain plane when said second optical system is located on theoptical path, and S2 is a size the irradiated area on the certain planeis assumed to be S2 when said second optical system is not removed fromthe optical path.
 19. An exposure apparatus comprising: an illuminationoptical system for illuminating a reticle using light from a lightsource; and a projection optical system for projecting a pattern of thereticle onto an object, wherein said illumination optical systemincludes, a first optical system that includes a movable unit that ismovable along an optical axis, said first optical system guiding thelight to the reticle and varying an irradiation area on a certain plane;and a second optical system that can be located on and removed from anoptical path of said first optical system, wherein said second opticalsystem varies, when located on the optical path of said first opticalsystem, the irradiation area on the certain plane in cooperation withsaid first optical system, while maintaining a shape of a lightintensity distribution on the certain plane, relative to the irradiationarea irradiated only by said first optical system.
 20. An exposureapparatus comprising: an illumination optical system for illuminating areticle using light from a light source; and a projection optical systemfor projecting a pattern of the reticle onto an object, wherein saidillumination optical system includes, a first optical system for guidingthe light to the reticle and varying an irradiation area on a certainplane; and a second optical system that can be located on and removedfrom an optical path of said first optical system, wherein a range ofthe variable irradiation area when said second optical system is locatedon the optical path is different from that when said second opticalsystem is removed from the optical path.
 21. An exposure apparatuscomprising: an illumination optical system for illuminating a reticleusing light from a light source; and a projection optical system forprojecting a pattern of the reticle onto an object, wherein saidillumination optical system includes, a first optical system that has amovable unit that is movable along an optical axis, said first opticalsystem guiding the light to the reticle; and a second optical systemthat can be located on and removed from an optical path of said firstoptical system, wherein a distance between a position for condensing thelight from the light source and the movable unit becomes longer whensaid second optical system that has been removed from the optical pathis located on the optical path.
 22. An exposure apparatus comprising: anillumination optical system for illuminating a reticle using light froma light source; and a projection optical system for projecting a patternof the reticle onto an object, wherein said illumination optical systemincludes, a first optical system that has a movable unit that is movablealong an optical axis, said first optical system guiding the light tothe reticle; and a second optical system that can be located on andremoved from an optical path of said first optical system, wherein aposition for condensing the light from the light source moves across themovable unit when said second optical system that has been removed fromthe optical path is located on the optical path.
 23. An exposureapparatus comprising: an illumination optical system for illuminating areticle using light from a light source; and a projection optical systemfor projecting a pattern of the reticle onto an object, wherein saidillumination optical system includes, a first optical element that ismovable along an optical axis; and a second optical element that can belocated on and removed from an optical path, wherein a distance betweena position for condensing the light from the light source and the firstoptical element becomes longer when said second optical system that hasbeen removed from the optical path is located on the optical path. 24.An exposure apparatus comprising: an illumination optical system forilluminating a reticle using light from a light source; and a projectionoptical system for projecting a pattern of the reticle onto an object,wherein said illumination optical system includes, a first opticalelement that is movable along an optical axis; and a second opticalelement that can be located on and removed from an optical path, whereina position for condensing the light from the light source moves acrossthe first optical element when said second optical system that has beenremoved from the optical path is located on the optical path.
 25. Anexposure apparatus comprising: an illumination optical system forilluminating a reticle using light from a light source; and a projectionoptical system for projecting a pattern of the reticle onto an object,said projection optical system having a numerical aperture of 0.8 orhigher, wherein the illumination optical system has a σ variable opticalsystem for varying a coherence factor σ between from 0.2 to 1.0, acoherence factor σ being a ratio between the numerical aperture of theprojection optical system and the numerical aperture of the illuminationoptical system.
 26. A device fabrication method comprising the steps of:exposing an object using an exposure apparatus; and performing adevelopment process for the object exposed, wherein said exposureapparatus includes, an illumination optical system for illuminating areticle using light from a light source; and a projection optical systemfor projecting a pattern of the reticle onto the object, wherein saidillumination optical system includes, a first optical system thatincludes a movable unit that is movable along an optical axis, saidfirst optical system guiding the light to the reticle and varying anirradiation area on a certain plane; and a second optical system thatcan be located on and removed from an optical path of said first opticalsystem, wherein said second optical system varies, when located on theoptical path of said first optical system, the irradiation area on thecertain plane in cooperation with said first optical system, whilemaintaining a shape of a light intensity distribution on the certainplane, relative to the irradiation area irradiated only by said firstoptical system.
 27. A device fabrication method comprising the steps of:exposing an object using an exposure apparatus; and performing adevelopment process for the object exposed, wherein said exposureapparatus includes, an illumination optical system for illuminating areticle using light from a light source; and a projection optical systemfor projecting a pattern of the reticle onto the object, wherein saidillumination optical system includes, a first optical system for guidingthe light to the reticle and varying an irradiation area on a certainplane; and a second optical system that can be located on and removedfrom an optical path of said first optical system, wherein a range ofthe variable irradiation area when said second optical system is locatedon the optical path is different from that when said second opticalsystem is removed from the optical path.
 28. A device fabrication methodcomprising the steps of: exposing an object using an exposure apparatus;and performing a development process for the object exposed, whereinsaid exposure apparatus includes, an illumination optical system forilluminating a reticle using light from a light source; and a projectionoptical system for projecting a pattern of the reticle onto the object,wherein said illumination optical system includes, a first opticalsystem that has a movable unit that is movable along an optical axis,said first optical system guiding the light to the reticle; and a secondoptical system that can be located on and removed from an optical pathof said first optical system, wherein a distance between a position forcondensing the light from the light source and the movable unit becomeslonger when said second optical system that has been removed from theoptical path is located on the optical path.
 29. A device fabricationmethod comprising the steps of: exposing an object using an exposureapparatus; and performing a development process for the object exposed,wherein said exposure apparatus includes, an illumination optical systemfor illuminating a reticle using light from a light source; and aprojection optical system for projecting a pattern of the reticle ontothe object, wherein said illumination optical system includes, a firstoptical system that has a movable unit that is movable along an opticalaxis, said first optical system guiding the light to the reticle; and asecond optical system that can be located on and removed from an opticalpath of said first optical system, wherein a position for condensing thelight from the light source moves across the movable unit when saidsecond optical system that has been removed from the optical path islocated on the optical path.
 30. A device fabrication method comprisingthe steps of: exposing an object using an exposure apparatus; andperforming a development process for the object exposed, wherein saidexposure apparatus includes, an illumination optical system forilluminating a reticle using light from a light source; and a projectionoptical system for projecting a pattern of the reticle onto the object,wherein said illumination optical system includes, a first opticalelement that is movable along an optical axis; and a second opticalelement that can be located on and removed from an optical path, whereina distance between a position for condensing the light from the lightsource and the first optical element becomes longer when said secondoptical system that has been removed from the optical path is located onthe optical path.
 31. A device fabrication method comprising the stepsof: exposing an object using an exposure apparatus; and performing adevelopment process for the object exposed, wherein said exposureapparatus includes, an illumination optical system for illuminating areticle using light from a light source; and a projection optical systemfor projecting a pattern of the reticle onto the object, wherein saidillumination optical system includes, a first optical element that ismovable along an optical axis; and a second optical element that can belocated on and removed from an optical path, wherein a position forcondensing the light from the light source moves across the firstoptical element when said second optical system that has been removedfrom the optical path is located on the optical path.
 32. A devicefabrication method comprising the steps of: exposing an object using anexposure apparatus; and performing a development process for the objectexposed, wherein the exposure apparatus includes, an illuminationoptical system for illuminating a reticle using light from a lightsource; and a projection optical system for projecting a pattern of thereticle onto the object, and having a numerical aperture is 0.8 orhigher, the illumination optical system has a σ variable optical systemthat is changeable a coherence factor σ between from 0.2 to 1.0 is ratioof the numerical aperture of the projection optical system and anumerical aperture of the illumination optical system.